Energy audit instruments



This section provides information about the Energy Audit instruments generally used. Technical specification and supplier information are provided. The operating instructions for all instruments must be understood prior to actual audit use. Submit energy audit instruments to: info@energymanagertraining.com

The requirement for an energy audit such as identification and quantification of energy necessitates measurements; these measurements require the use of instruments. The parameters generally monitored during energy audit may include the following: Basic Electrical Parameters in AC &DC systems – Voltage (V), Current (I), Power factor, Active power (kW), apparent power (demand) (kVA), Reactive power (kVAr), Energy consumption (kWh), Frequency (Hz), Harmonics, etc.

Parameters of importance other than electrical such as temperature & heat flow, radiation, air and gas flow, liquid flow, RPM, air velocity, noise and vibration, dust concentration, TDS, PH, moisture content, relative humidity, flue gas analysis – CO2, O2, CO, SOx, NOx, combustion efficiency etc.

Key instruments for energy audit are listed below. The operating instructions for all instruments must be understood and staff should familiarize themselves with the instruments and their operation prior to actual audit use.


Boiler lectures - by Dr. Kaupp [word format]

 01.   Costs of Steam
 02.   Commissioning and puchasing of boilers
 03.   Fuels for steam generation
 04.   Fuel Switching
 05.   Instrumentation to conduct efficiency testing
 06.   Logistics and costs of conducting furnace/ boiler efficiency testing
 07.   The soot and scale problems
 08.   Excess air in combustion
 09.   Simultaneous reduction of stack gas temperature and excess air
 10.   Ambient air conditions
 11.   False recommendations and critical cases
 12.   Parameters influencing boiler efficiency
 13.   Steam
 14.   Boiler blowdown and refuse losses
 15.   Boiler specifications

Useful tools and references

  01. Scientific Calculator
  02. Basics : Voltage
  03. Basics : Current and Resistors
  04. Basics : Power dissipation
  05. Basics : Capacitors
  06. Basics : Diodes
  07. Basics : DCPowerSupply
  08. Basics : Differential Amplifier
  09. Basics : Operational Amplifier
  10. Basics : Power Amplifiers
  11. Basics : Inductors
  12. Basics : Decibels
  13. Periodic table
  14. Conversion table: Heat entropy
  15. Conversion table: Power
  16. Conversion table: Pressure
  17. Conversion table: Permeablity
  18. Reference table: Resistance

Electrical measuring instruments

These are instruments for measuring major electrical parameters such as kVA, kW, PF, Hertz, kVAr, Amps and Volts. In addition some of these instruments also measure harmonics. These instruments are applied on-line i.e on running motors without any need to stop the motor. Instant measurements can be taken with hand-held meters, while more advanced ones facilitates cumulative readings with print outs at specified intervals.

Details of Low cost Energy Audit Tool (PEAT) - Mr. R K Mohan Rao, Scientist-in-Charge, CSIO Chennai Unit
 
  01. AC, DC and Electrical Signals
  02. How to Measure Power Factor

Combustion analyser

This instrument has in-built chemical cells which measure various gases such as O2, CO, NOX and SOX.

 
  01. Burner setting using a combustion analyser

Fuel efficiency monitor

This measures oxygen and temperature of the flue gas. Calorific values of common fuels are fed into the microprocessor which calculates the combustion efficiency.

 
  01. Instrumentation to conduct efficiency testing - by Dr. Kaupp [word format]
  02. Logistics and costs of conducting furnace/ boiler efficiency testing
        - by Dr. Kaupp [word format]
  03. Combustion Efficiency Monitor
 
Flue gas analysers

A hand bellow pump draws the flue gas sample into the solution inside the fyrite. A chemical reaction changes the liquid volume revealing the amount of gas. A separate fyrite can be used for O2 and CO2 measurement.

 
 01. Ametek flue gas analyser
 02. Procal flue gas analyser
 03. Recent Dual FGC
 04. Genesis flue gas analyser
 
Thermometers

Contact thermometer : These are thermocouples which measures for example flue gas, hot air, hot water temperatures by insertion of probe into the stream. For surface temperature, a leaf type probe is used with the same instrument.
Infrared Thermometer : This is a non-contact type measurement which when directed at a heat source directly gives the temperature read out. This instrument is useful for measuring hot spots in furnaces, surface temperatures etc.

 
 01. Thermocouple

Manometers

Air velocity in ducts can be measured using a pitot tube and inclined manometer for further calculation of flows.

 
 01. Principal of manometer
 02. Mercury manometer
 03. What are manometers ?

Water flow meter

This non-contact flow measuring device using Doppler effect / Ultra sonic principle. There is a transmitter and receiver which are positioned on opposite sides of the pipe. The meter directly gives the flow. Water and other fluid flows can be easily measured with this meter.

 
 01. Pipeflow Profile Measurements
 02. Captor water flow meter
 03. Open Channel Flow Meters

Speed Measurement

In any audit exercise speed measurements are critical as thay may change with frequency, belt slip and loading. A simple tachometer is a contact type instrument which can be used where direct access is possible. More sophisticated and safer ones are non contact instruments such as stroboscopes.

 
 01. Pocket Laser Techometer
 02. Phaser Strobe

Leak detectors

Ultrasonic instruments are available which can be used to detect leaks of compressed air and other gases which are normally not possible to detect with human abilities.

 
 01. Ultrasonic Leak Detection
 02. GOW-MAC gas leak detection

Lux meters

Illumination levels are measured with a lux meter. It consists of a photo cell which senses the light output, converts to electrical impulses which are calibrated as lux.

 
 01. Kusam-meco lux meters
 02. Measuring Light Intensity

Useful Links - Energy audit instruments

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Website
Products
01.
www.mecoinst.com
Test & measuring instruments,energy audit & load management systems
02.
www.actaris.com
Metering products and systems for the distribution and allocation of electricity, gas, water and heat.
03.
www.minilecgroup.com
Relays,timers,transducers,alarm annunciators,controllers, pump automation system,electronic motor starter, remote monotering and SCADA system.
04.
www.indoasian.com
Electrical and lighting products.
05.
www.cselectric.co.in

All energy audit equipment.
06.
in.rs-online.com/web All energy audit equipment.
Online website of RS Components & Controls (India) Ltd
07.
www.aelindia.com
Analogue Instruments, Digital Meters, Transducers, Shunts Sync. & Seq. Instruments, Reed Type freq. Meters, H.V. Testers, Instruments Transformers, Transformers, Stabilizers, Rectifiers, Auto Transformers, Isolation Transformers and Battery Chargers
08.
www.kusamelectrical.com
Testing & Measuring Instruments - Digital Multimeters, Digital Clampmeters, Clamp-on Current Probes, Clamp Adaptor, Insulation Resistance Tester, Hand Operated Megger
Power Measurement Instruments - Digital Power Meter, Maximum Demand Controller, Intelligent Power Factor Regulators
Illuminance Testing Instruments - Digital Lux Meter
Cable Testing Instruments - Network Cable Tester
Tachometer
09.
www.goliya.com
The manufactures of Moving Iron Panel & Switch Board Instruments, Moving Iron Laboratory (Portable) Instruments, Moving Coil Panel & Switch Board Instruments, Moving Coil Laboratory (Portable) Instruments, L.T.Current Transformers, Vibrating Reed & Transducer Type Panel & Portable Frequency Meters, Cell Testers, Shunts, Power Line Transducers for Current, Volts, Watts, VAR, Frequency, DC Isolating, Digital Panel Meters, Digital Wattmeters & P F Meters.
10.
www.re-testequip.com
AC High Voltage Test Set
High Capacity, Low Capacity, Cascaded type, Breakdown Type
AC High Voltage Spark Tester
Power Frequency, High Frequency
AC High Voltage Di-electric Tester
Oil Test Set, Solid Test Set, Impulse Generator
DC High Voltage Test Set
AC High Current
DC Power Supply & Electrical Machine
Insulation Tester, Anodising / Electroplating
AC Power Supply & Electrical Machines
11.
www.tipl.com
Thermocouples & RTDs, Potentiometric & Paperless Recorders, I/P Converters, Temperature Transmitters, Optical Pyrometer, Digital indicators, PID Controllers, Loop Powered Indicators & Isolators, Digital test sets, Thermocouple & RTD Calibrator /Simulator, 4..20mA Loop Analyzers, Selector Switches & ACJC boxes, Portable Wheatstone Bridge, Kelvin Bridge, Potentiometer, Decade Resistance Box, Light Spot Galvanometer, Rheostats etc.
12.
www.morganschaffer.com
Dissolved Hydrogen and Water Monitor, Transformer Fault Gas Analyzer, Portable Hydrogen Analyzer, Fault Gas Probe
13.
www.genusoverseas.com

Website
Electronic Energy Meters, Hybrid Microcircuits, Contract Manufacturing, Energy Management Systems (Intelligent Panel Meters), Electronic Auto/ Taxi Meters (Fare Meters). Inverters, Digital Set Top Box
Corporate Office & Works
Genus Overseas Electronics Limited
SPL-3, RIICO Industrial Area, Sitapura,
Tonk Road, Jaipur -302 022, INDIA.
Phones : +91 141 2770003,009, 2770401-402
Fax : +91 141 2770319
Registered Office
Genus Overseas Electronics Limited
D-116, Okhla Industrial Area,
Phase I, Okhla, New Delhi 110020 INDIA
Phones: +91 11 41015700 / 01 Fax: +91 1126819028
General Inquiries - info@genusoverseas.com
Human Resources - hrm@genusoverseas.com
Purchase - vinaytiwari@genusoverseas.com
Export Inquiries - viswanathan@genusoverseas.com
...more
14.
www.lntebg.com
Range of standard Switchgear products
15.
www.skipperseil.com
Medium Voltage Switchgears & Controlgears
16.
www.industrialindia.com
Insultation Testers, Digital Earth Testers, Bridge Meggers, Tong Testers, Clip on Power Factor Meters, Clip on Wattmeters, Wattmeters, Power Factor Meters, Frequency Meters, Volt-Ammetters, Tacho Meters, Hour Meters, Multimeters, KWH Meters, Stroboscope, Recording Volt-Ammeters, Universal Growlers, Phase Angle Meters, Digital RPM.Meters, Wheat Stone Bridges, Ohms Meters, DC. Ampere Hour Meters, Million Megohms Meters, Power Line Transducer, Power Analysers, Clip on Power Meter, Leakage Current Tester, Digital Panel Meter, Gauss Meter, Micro-Voltmeter, Voltage Recorder, Motor Checker, Oscilloscope, Oscilloscope with Function Generator, LCR Meter, Power Supplies, Capacitance Meter, Audio Generators, Function Generators, I. C. Tetsters, Sound Level Meters, Anemometers, pH Meter, Conductivity Meters, Digital Cable Fault Locator, Oscilloscope Probe, Vibration Meters, Micro-Ohms Meters, Lux Meters, Frequency Counters, Transistors Testers, Logic Probe & Pulser, Digital Multimeter with Graphical Display, Digital Energy Meters, Gas Leakage Detector, Scope Meter, Distortion Analyser, Power & Energy Monitor, Smart Demand Controllers, Trivector Meters, Thermo Logger, Temperature Indicators, Temperature Controlles, Temperature Scanners, Dial Thermometers, Thermocouples, Temperature & Humidity Meters, Blind Temperature Controllers, mV/mA Calibrators, Multifunction Process Calibrator, A. C. High Voltage Test Sets, D. C. High Voltage Test Sets, AC/DC High Voltage Test Sets, Primary Injection Test Sets, Hot Line Indicator, Transformer Turn Ratio Test Set, mV Drop Test Apparatus, Relay Test Sets, Phase Shifter, Oil Test Set, Acidity Test Kit, Meter Test Bench, Oil Filteration Plant, Multi-Range Curent Transformer, Step Down-Step Up Trasformer, Variacs, CVT, Control Transformers, Ring Type Bar Primary & WPL Transformers, Isolation Transformers Phase, Shifting Transformers, Preset Counters, Digital Time Totalizers, Time Switches, Time Interval Meters, Impulse Counter, Length Measuring Counters, Electronic Timers, Time Controller, Programmable Counter, Rate Indicators, Preset Counter, Proximity Switches, Photo Electric Sensors, Stopwatches, Bearing Testers, Electronic Timers, Hydrometers, Cell Testers, Power Detectors, Stroke Counters, Revolution Counters Hygrometers, Metal Detectors, AC/DC High Voltage Probes, Rotary Switches, T.V. Signal Generator, Process Calibrator, Data Acquisition Tools, T.V. Test Tools, Temperature controlled, Soldering and Desoldering Station, Shaft Encoders, Soldering and Desoldering Stations, Rheostats, Battery Chargers.
17.
www.govconsys.com Power Measurement Transducers
18.
www.mes.co.in
Panel Mounted Load Managers - for use on electrical panels for measuring all critical electrical parameters like voltages, currents, powers, PF, energy, demands and power quality in a single meter. Options are available for PC connectivity, analog outputs, pulse outputs, relay outputs, pulse inputs, status inputs etc. for comprehensive energy monitoring & control networks. more
19.
www.nippenco.com
Analog & Digital Meters, MultiParameters Meters, Smart Load Manager, Energy Audit Master, Automatic PFC, Energy Managmt. System and Accessories

Sl.
Website/Logo
Products
01.
Ambient Gas Detector/ Analyser, Ambient Monitoring Station, Anemometers, Automatic Weather Station, Compressed Air Flow Monitor, Electrical Measuring Instruments, Exhaust Gas Analyser, Manometers & Pitot Tubes, On-line Flue Gas Analysers, Opacity/ SPM Monitors, Portable Flue Gas Analysers, Sound Level/ Vibration Meters, Solid Flow Monitor, Thermometers (Contact & Non- Contact Type), Ultrasonic Flow Meters, Ultrasonic Level Indicator, VOC Analyser, Water Quality Analyers & Special Products

Energy Audit Equipment Manufecturer


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