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Success stories (52)

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52.	Energy saving by placing fabricated water bath without electrical coil but with partial usage of hot plate energy source which is also being used in testing Laboratory.
51.	Reduce the operation of the compressor of Packaged Precision Air conditioner by utilization of the PAC Damper operation/Free Cooling option. (Utilization of the Cold Ambient Air for electronics equipment temperature maintaining purpose).
50.	Fuel substitution in boiler from Furnace oil (FO) to Bio-mass
49.	Installation of air chiller and vaporizer
48.	Low pressure drop mist eliminator in Air drying Tower
47.	Synchronizing flow and changing position of pulp pump to save back water pump power and unnecessary circulation of water in the system
46.	Improving the Specific steam consumption of Captive power plant
45.	Increasing the utilisation of Boiler Feed Pump fitted with Hydro-Coupling
44.	Speed Reduction of Compressors To Match Actual Plant Refrigeration Load and Improve Heat Exchanger Heat Transfer Efficiency
43.	Use of “VARIABLE SPEED DRIVE” in centrifugal pump
42.	Utilisati on of excess Fuel gas in Auxiliary boiler of Power Plant
41.	Reduction in paper machine wire part vacuum load by optimization of vacuum
40.	Elimination of cooling tower by using in-house fresh water tank
39.	Fuel Substitution - Chemical Heating Tanks in Electroplating Plant
38.	Energy saving in compressed air system by eliminating artificial demand.
37.	Monitoring of air consumption using hour meter installed at compressor motor, and reduction of air leakages
36.	Reduce the Pressure Drop in the Compressed Air Line
35.	Change of start up procedure of gas turbine change over during plant in operation
34.	Reduction in Power Cost by Installation of Variable Frequency Drive in ID (Induced Draft) Fan of ESP
33.	Reduction in Power Cost by Eliminating Compressor Cooling
32.	Use of one 50 HP chiller pump insted of 20 HP pumps
31.	Reduction in Power Consumption in Centrifugal Air Fan by pulley arrangement
30.	Control of maximum power demand by installation of MD controller
29.	Control of excess air in Fluidised Bed Combustion (FBC) Boilers
28.	Replacement of dessicant (adsorption) type dryer with refrigerated dryer in compressed air systems
27.	Use of lighting voltage controller to reduce lighting energy consumption
26.	Replacement of metallic blades with Fibre Reinforced Plastic (FRP) blades in cooling towers
25.	Use of cold outdoor air for cooling during night and early mornings
24.	Thermostat based operation of cooling tower fan
23.	Optimization of pumping operation by switching of secondary pumping by avoiding secondary circuit
22.	Optimization of primary and secondary air in a glass melting furnace
21.	Use of energy optimizer and application of full power during majority of heat-cycle in induction heating furnace
20.	Use of high efficiency electrical tools in place of pneumatic tools
19.	Optimization of operation of centralized air conditioning units during pre-office and post-office hours
18.	Optimization of operation one pump
17.	Optimizing Process Cooling water Pumps Operation
16.	Temperature control in heat treatment furnaces
15.	Reduction in distribution losses in steam distribution lines by revamping the insulation
14.	Reduction in Blow down Losses through automatic blow down controller in a packaged boiler
13.	Reduction in pressure drop in the compressed air network
12.	Use of ceramic coating in heat treatment furnaces
11.	Installation of automatic drain traps in compressed air network
10.	Installation of VSD on a compressor to avoid the compressed air blow-off in the system
09.	Direct coupling of motor and refrigeration compressor to reduce transmission losses
08.	Replacement of inefficient pumps with Energy Efficient mono-block pumps in Air conditioning
07.	Conversion in to star mode of under loaded motors
06.	Transformer load management-Load re-distribution and switching off transformers to save on no-load losses
05.	Replacement of indirect heating ovens by direct heating ovens
04.	Periodic monitoring and control of air fuel ratio in indirect heating paint baking ovens
03.	Effective compressed air leak control program
02.	Replacement of inefficient indirect arc furnaces with medium frequency induction furnaces
01.	Replacement of Refractory with Ceramic Fiber to reduce the surface heat losses in electrically resistance heated furnaces

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